Fersa Fuel Efficient Wheel Hubs: cutting friction and driving fuel savings

Fersa, the global leader in fuel efficiency innovations for commercial transportation, has launched its new Fuel Efficient Wheel Hub technology, a breakthrough solution designed to revolutionise logistics by dramatically reducing drivetrain friction and substantially enhancing fleet efficiency.

In an industry where even marginal improvements translate into significant real-world cost savings, Fersa's latest tech innovation addresses both economic and environmental challenges facing transportation fleets.

An example of this impact is reflected by Sesé, one of Europe's leading supply chain management companies with a fleet of more than 3,000 trucks. Carlos Giner, Corporate Director of Transport at Sesé, explains that “every percentage of fuel savings can translate into cost reductions at our scale of operations” and emphasizes the importance of “seeking innovative solutions that contribute to meeting sustainability objectives without compromising operational efficiency.”

In response to these needs, Fersa has developed the Fuel Efficient Wheel Hub assembly, a solution that reduces friction and improves fuel efficiency. Independent testing has demonstrated significant reductions in fuel consumption, with controlled evaluations showing efficiency improvements across different driving conditions.

Fersa: experts in powertrain solutions

Headquartered in Zaragoza, Spain, and backed by more than 50 years of extensive experience, Fersa is a global leader in high-performance bearings and powertrain solutions for commercial and heavy-duty truck applications. With a presence across five continents and a workforce exceeding 1,000 employees, Fersa continues to drive innovation in the automotive industry.

The Fuel Efficient Wheel Hub Assembly is the result of years of research and development into low-friction technology. By minimising energy loss due to friction, this advanced system enhances vehicle fuel efficiency, extending the performance and longevity of fleets.

The engineering behind Fersa’s Fuel Efficiency breakthrough

Fersa's Fuel Efficient Wheel Hub assembly incorporates cutting-edge engineering to improve vehicle performance, including:

• Microgeometric Enhancements for optimised surface geometry for smoother operation and reduced friction
• Advanced seals and materials for improved protection against contaminants while maintaining peak performance
• High load capacity especially designed to withstand the rigorous demands of heavy-duty applications
• Optimised premium lubrication technology that ensures consistent, long-lasting performance

These refinements have resulted in substantial reductions in friction, enhancing overall fuel efficiency and durability.

From lab to road

To ensure real-world effectiveness, Fersa conducted extensive testing in both laboratory and operational environments. Field trials, carried out with fleet operators in Spain and Brazil, demonstrated notable fuel consumption reductions across various conditions.

Fersa's Fuel Efficient Wheel Hubs were rigorously tested and validated by independent organisations, including Maswer, a leading engineering consultancy, and TechnoPark Motorland, an advanced automotive research center.

Key findings from these tests include:

• Mixed cycle (WLTC) reductions in fuel consumption under standardised global test cycles
• Urban driving conditions efficiency improvements observed in dense traffic environments
• Adverse environments where notable fuel savings were demonstrated in challenging conditions
• Open road and interurban conditions reductions in fuel consumption confirmed during long-haul transport

Beyond fuel savings

While reducing fuel consumption is a core benefit, Fersa's technology delivers broader advantages, including:

• Lower CO₂ emissions thereby contributing to sustainability targets by cutting greenhouse gas emissions
• Extended component lifespan leading to reduced maintenance costs
• Optimised fleet performance that resulted in increased efficiency across long-haul and urban transport operations

Fersa remains committed to delivering innovative solutions that drive efficiency and sustainability in commercial transportation.

As the industry evolves, Fersa continues to lead the way with pioneering technologies that optimize performance, reduce costs and support a greener future.